Retort Packaging Market Size to Reach 6.45 Billion by 2032

The retort packaging market has emerged as a pivotal player, navigating the intricate intersection of technology, sustainability, and consumer demands. With an estimated value of USD 3.87 billion in 2022, this market is poised for unprecedented growth, projected to soar to an anticipated USD 6.45 billion by 2032, at an impressive Compound Annual Growth Rate (CAGR) of 5.2% from 2023 to 2032.

Retort packaging material is a sterilizable packaging material, constructed with thin and bonded layers that can withstand processing a product inside at 120°C

Retort pouches are a relatively new variety of food packing container that weighs less than glass jars or metal cans. Before serving, the contents can be rapidly reheated in about three minutes by heating the entire bag in a microwave or by immersing it in boiling water. As a novel method and material for food preservation, the pouch has been gaining traction alongside glass jars, metal cans, and other plastic materials.

That a product in a retort pouch is cooked inside the sealed bag may surprise a lot of customers. Retorting, which is the same as autoclaving, is a novel method of packaging that involves heating and sterilising the container and its contents. In the food and non-food manufacturing sectors, the process of heat-treating items in their packaging is used to either commercially sterilise equipment, packaging, and parts, or to complete cooking the product for an extended shelf life. The product to be heated is placed within the retort pouch, which is then hermetically sealed, such as airtight and heated following industry standards for both duration and temperature.

Retort pouches and bags make up 60% of all food packaging globally. The invention of heat-resistant plastic film and non-toxic adhesive substances hastened the retort pouch movement. Recognising the enormous potential of using plastic bags to package food for battle rations, the US Army, through its Natic Development Centre, initiated a programme to make use of this novel approach. The Centre accomplished a lot of noteworthy things.

The Centre tested the retort pouch’s seal integrity, sterilisation properties, and percentage of defects in the container food production. The results showed that the retort pouch was just as reliable as metal cans in demonstrating its suitability as a safe food preservation tool. The global market is expected to reach at 4.50 U$D Billion by 2025.

Retort pouch foodstuff is now made in numerous more nations in addition to these. Retort foods are packaged in trays and cups instead of pouches in the US and Europe. Food in retort pouches is becoming more and more popular in Asian markets, including Korea and Taiwan.

Retort Packaging Market Key Trends

Shift in consumer preferences: More people are consuming goods like Food, Beverages, and Pharmaceuticals while they are on the go. Convenient and portable packaging solutions are becoming more and more in demand, and the retort packaging market stands to gain immense. More customers, particularly those in younger age groups, are likely to shop for groceries more frequently and in smaller quantities because of the shift to single-person households. This has increased demand for more convenient, smaller-size forms and spurred expansion in the convenience store retailing industry. Recycle ready retort packaging: Standard retort pouches used to be multilayer packaging with heat stability for sterilization, but they were not recyclable. In recent years many brands come up with innovative recyclable retort pouches that have high heat stability and more environment-friendly.

Brand recognition through packaging: As businesses search for new, high-growth markets and industries, the number of fast-moving consumer goods brands that have gone global is increasing. Consumers are attracted to the packaging of the brands which helps them to choose their brand product without any difficulties. In major developing economies, greater exposure to Westernised lifestyles will hasten this process until the coming years. Brand owners are becoming more and more in need of components like RFID labels and smart tags to guard against counterfeit goods and for improved distribution tracking, thanks to e-commerce and the globalisation of international trade. Economic and demographic growth: Over the next decade, it is anticipated that the global economy will continue to expand generally, helped by the rise of emerging consumer markets. There is a chance that the effects of Brexit may cause short-term disruptions and that the US-China trade fights could intensify. However, income growth is anticipated, boosting consumer spending on retort packaged products.

Asia-Pacific’s Dominance in Retort Pouch Demand and its Impact on Regional Packaging Dynamics

One of the markets’ fastest-growing regions is Asia Pacific. Retort pouch demand is predicted to be particularly high in the Asia-Pacific region due to the growing need for more convenient food and beverage packaging options. Furthermore, a sizable demand for retort pouch packaging has been generated by China’s quick economic growth and rising standard of living.

The transformative forces driving the adoption of retort pouches in the Asia-Pacific region are multifaceted. Urbanization, notable lifestyle shifts, and a concurrent rise in annual disposable income collectively propel the demand for processed foods. This, in turn, catalyses the increased utilization of retort pouch packaging. The rise of convenient, ready-to-eat meals aligns with the fast-paced lifestyles prevalent in urban centres, further amplifying the demand for these versatile packaging solutions.

India, another economic powerhouse in the region, has witnessed a surge in sustainable packaging practices. The uptick in the consumption of packaged foods, coupled with heightened consumer awareness regarding environmental impact, has fuelled the demand for eco-friendly packaging solutions, including retort pouches.

The Packaging Industry Association of India (PIAI) reports an annual growth rate of 22 to 25 per cent, emphasizing the significant strides made by the packaging sector. Notably, the food processing industry, a major player in India’s economic landscape, accounted for 32 per cent of the nation’s total food market, ranking fifth in terms of production, consumption, exports, and anticipated growth.

Retort pouches and other flexible packaging solutions are expected to be in high demand in South Korea, particularly from the FMCG (fast-moving consumer goods) industry. Retort pouches combine the benefits of lightweight, convenient packaging with the changing preferences of consumers. These pouches are positioned for quick acceptance because of their adaptability in meeting the changing needs of the food and beverage industry. As a result, the packaging business in South Korea stands to benefit from the growing demand for retort pouches, which will encourage innovation and expansion.

The demand for retort pouches is astoundingly rising throughout the Asia-Pacific region, led by economic giants like China and India. The food and beverage industry’s adoption of retort pouches is transforming the packaging environment due to factors like urbanisation, changing lifestyles, and a growing middle class with more discretionary income. Retort pouches’ adaptability and sustainability allow them to remain a key component of the competitive and dynamic packaging market in the Asia-Pacific region, even as the sector continues to evolve.

For Instance,

• In April 2023, Global food packaging expert Huhtamäki Oyj created ground-breaking mono-material technology by applying its scientific knowledge. It is cutting-edge and Eco- friendly flexible packaging in PP, Paper, PE Retort, and is innovative and satisfies the needs of its customers as well.

Evolutionary Era of Retort Pouches

Retort Pouch Food was still used for domestic purposes, despite an increasing trend towards commercial use for use in commerce. Pouch for Retort Food keeps gaining traction with Asia-pacific customers because of the abundance of goods, ease of use, and decreased quantity of extended shelf life and kitchen waste. Japan evolved and developed retort food packaging.

One of Japan’s earliest commercially released products was a retort curry. At the period, Japan’s fast economic expansion was changing people’s everyday lives and increasing demand for quick and simple meals. The single-serving curry, in response, just required reheating the pouch in hot water. Dipping sauces, Seasoning sauces, Pasta sauces and soups were among the many other cuisines that gained popularity because of this curry. Additionally, Japanese tofu, meat fisheries and other agricultural products caught a quite attraction in Japan for retort pouches food products.

For Instance,

• In January 2023, a food firm located in Osaka declared that their Bon Curry brand has been officially recognised by Guinness World Records as the globe’s longest-selling retort pouch curry brand.

Revolutionizing Retort Packaging Market in the Global Food Industry

In the ever-evolving landscape of the food industry, one innovation stands out as a game-changer: retort packaging market. This cutting-edge packaging solution has become a cornerstone in the sector, catering to a spectrum of products ranging from ready-to-eat meals and meats to sauces, baby food, and frozen delicacies. Its impact on the market is nothing short of transformative, combining enhanced flexibility and robust protection against pathogens, thereby propelling its widespread adoption.

The United States Department of Agriculture (USDA) recommends retort packing, which is a popular option because of its adaptability and usefulness. Because of its streamlined shape, the flat, space-saving pouch not only makes storing in pockets or bags easier but also provides processing with operational benefits.

Retort packaging market is used for many different types of food products. When it comes to preserving the freshness of seafood like prawns, tuna, salmon, and mackerel as well as meats like beef, chicken and pig, retort pouches are the go-to option. Furthermore, the packaging expands its reach to encompass a variety of food products such as sauces, grains, pasta meals, organic products, fruits, vegetables, and baby food variations. This thorough examination establishes retort packing as a cornerstone of modern food preservation.

Two factors are driving the food industry’s adoption of retort packaging market: protection and flexibility. The adaptability of the packaging satisfies the changing needs of contemporary consumer lifestyles, where convenience is of the utmost importance. It also guarantees the safety and durability of the packaged goods due to its strong defence against infections. This mutually beneficial link between protection and flexibility drives the market for retort packaging market constant growth.

Retort packaging market is a shining example of advancement in the ever-evolving global food sector. Food preservation is anticipated to change in the future due to innovations in this field that are motivated by a dedication to sustainability and environmental friendliness. Retort packaging is evolving on a trajectory of constant improvement, from the use of biodegradable materials to the integration of smart packaging technologies, suggesting a future where the freshness of culinary creations is balanced with an environmental conscience.

For Instance,

• In April 2022, ProAMpac announced the launch of a unique PROACTIV PCR Retort Pack due to increased market demand for Post-consumer Recycled PCP packaging solutions. The ProActive PCR Retort pouches have been specially formulated for the packaging of animal and edible products.

For Instance,

• In September 2020, Amcor, a leading packaging company in the world, and Nestlé introduced the first-ever recyclable flexible retort pouch. October 2020 will mark the debut of the new high barrier pouch in Dutch retail locations, which is made with Amcor’s AmLite HeatFlex Recyclable solution.

Technological Innovations Driving Global Growth in Retort Packaging Market

In the ever-evolving landscape of the global packaging industry, technological advancements play a pivotal role in shaping the trajectory of growth, with retort packaging market emerging as a prime beneficiary of innovative solutions. These technological applications not only enhance the efficiency and functionality of retort packaging market but also contribute significantly to its widespread adoption, fostering a conducive environment for market expansion.

One of the noteworthy technological applications in retort packaging market is the integration of modified atmosphere packaging (MAP) technology. MAP involves altering the gaseous composition within the packaging to extend the shelf life of the contents. This technology mitigates oxidation, moisture, and microbial activity, preserving the freshness and quality of the packaged food. The controlled atmosphere created by MAP technology enhances the overall safety and longevity of the products, aligning perfectly with consumer expectations for convenient and long-lasting ready-to-eat meals.

Additionally, advancements in barrier materials have proven instrumental in enhancing the protective properties of retort packaging market. The utilization of high-performance films and laminates acts as a barrier against external elements such as light, oxygen, and moisture. This not only safeguards the integrity of the packaged products but also ensures that they remain visually appealing and palatable to consumers. Government agencies, such as the European Food Safety Authority (EFSA), and U.S. Food and Drug Administration (FDA) play a critical role in regulating and approving the use of these innovative materials, ensuring that they meet stringent safety standards.

Smart packaging technologies have also found their way into the realm of retort packaging market, contributing to its market growth. Incorporating features like smart packaging QR codes, RFID (Radio-Frequency Identification) tags, and sensors provides real-time information about the product’s condition and history. This not only enhances traceability and quality control but also addresses consumer concerns regarding transparency and authenticity. Government initiatives focusing on food safety and traceability further underscore the importance of these technologies in the retort packaging market.

Moreover, the advent of nanotechnology has opened new frontiers in the development of advanced packaging solutions. Nanocomposites, with their enhanced mechanical, barrier, and antimicrobial properties, have been integrated into retort packaging materials. These nanomaterials contribute to improved durability and protection, further extending the shelf life of packaged products. Regulatory bodies such as the U.S. Environmental Protection Agency (EPA) and the European Chemicals Agency (ECHA) closely monitor the safety and environmental impact of nanomaterials, ensuring responsible innovation in the packaging industry.

The global push toward sustainability has spurred the development of eco-friendly materials in retort packaging market. Biodegradable and compostable packaging materials are gaining prominence, aligning with the environmental goals set by various governments. Regulatory frameworks, such as the European Union’s Circular Economy Action Plan, encourage the adoption of sustainable packaging practices, driving the market toward greener alternatives.

The technological applications in retort packaging market are instrumental in propelling its global growth. From modified atmosphere packaging to smart packaging technologies and nanocomposites, these innovations address key challenges in the industry while aligning with regulatory standards set by government authorities. As the market continues to evolve, the synergy between technological advancements and regulatory frameworks will remain crucial, shaping the future of retort packaging market as a cornerstone in the global food packaging industry.

For Instance,

• In October 2021, Retort Pouch Recyclable is a new addition to Mondi’s line of sustainable premium food and pet food packaging. Mondi is a leading global leader in packaging and paper which replaced the multilayer unrecyclable pouch with high-barrier packaging material

Competitive Perspectives in the Retort Packaging Market

The market for retort pouch packaging is characterised by intense competition because there are several key players such as Amcor plc, ProAmpac, Sonoco Products Company, Mondi, Coveris, CLONDALKIN GROUP, Sealed Air, and others. This market has a medium level of market concentration, and several major players are present, using tactics such as product innovation, acquisitions, mergers and to obtain a competitive edge.

Bimbosan and flexible packaging manufacturer ProAmpac collaborated to create the ProActive renewable pouch for the infant food industry in August 2020. The sealing layer of this new pouch contains 65% bio-based glue, which can lessen its carbon footprint on the environment. Coveris Holdings inaugurated its new Pack Innovation Centre in Halle, Germany, in July 2020. Positioned as a European hub for technical product development, sustainable innovation, and education, the centre helps clients innovate, educate and validate the flexible packaging of the future.

Major key players in the retort packaging market include:

• Amcor plc
• ProAmpac
• Sonoco Products Company
• Mondi
• Coveris
• CLONDALKIN GROUP
• Sealed Air
• Huhtamaki
• FLAIR Flexible Packaging Corporation
• WINPAK LTD.
• Floeter India Retort Pouches (P) Ltd
• Proampac LLC

Recent Developments

• In December 2022, Ferlo, a pasteurising tunnel supplier, was acquired by ProMach. ProMach intends to strengthen its position in the retort and processing equipment markets with this acquisition.
• In January 2021, Amcor innovated the first recyclable retort packaging which is used in baby foods, pre-cooked rice, soups, and others. They have pledged to make their packaging material recyclable and reusable by 2025

Segments Covered in the Report

By Material

• Polypropylene
• Polyamide
• Aluminium foil
• Polyethylene Terephthalate (PET)
• Paperboard

By End Use

• Food
• Beverage
• Pet food
• Pharmaceuticals
• Others

By Region

• Asia- Pacific
• Europe
• North America
• MEA