Old Corrugated Container Market Growth, Innovation and Sustainability

Old Corrugated Container Market Growth and Regional Insights

The global market for old corrugated containers (OCC) is projected to reach USD 76.16 billion by 2034, up from USD 47.21 billion in 2024, reflecting a compound annual growth rate (CAGR) of 4.9% from 2025 to 2034. This growth is driven by the increasing use of OCC in the rapidly expanding food and beverage industry.

 

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Old Corrugated Container Market Outlook: 2023 to 2034

The demand for old corrugated containers is rising due to growing environmental concerns and regulations promoting the use of recycled materials. This trend is expected to significantly fuel market growth over the coming years.

Key Market Insights:

• Asia Pacific dominated the market in 2023 with the largest share.
• North America is expected to experience the fastest growth throughout the forecast period.
• The OCC 12 grade segment held the largest share of the market in 2023.
• The retail segment is anticipated to see substantial growth in the coming years.
• The food and beverage industry was the leading end-use segment for old corrugated containers in 2023.

Old Corrugated Container Market: Environmental and Economic Impact

Corrugated cardboard is a durable, cost-effective, and versatile material widely used for packaging and shipping across various industries. “Old corrugated containers” (OCC) refer to used cardboard boxes and packaging made from corrugated fiberboard. Due to its abundance of wood pulp fiber and ease of recycling, OCC is one of the most valuable materials in the recycling industry.

For manufacturers, retailers, and logistics providers, OCC offers significant cost savings in packaging and shipping. Additionally, businesses can generate extra income by collecting and selling OCC to recycling facilities. The material can be recycled into new paper, fiber, and packaging products, or reused as packing or cushioning material, as long as it is clean, dry, and free from contaminants like food, oil, wax coatings, and strong adhesives. The global packaging industry is expected to grow from USD 1.20 trillion in 2022 to USD 1.58 trillion by 2032, expanding at a 3.16% annual growth rate (CAGR) from 2023 to 2032.

5 Key Factors Driving Growth in the Old Corrugated Container Market:

• Emerging markets and new trends in OCC are anticipated to significantly boost market growth in the coming years.
• Increased regulatory support for recycling and sustainable packaging solutions is expected to drive demand for OCC.
• Adoption of advanced technologies for OCC production and processing will play a key role in expanding the market.
• New government policies supporting equipment monitoring and innovative packaging solutions are likely to foster market growth.
• Global expansion by key players and the launch of OCC packaging solutions in new countries are expected to contribute to the market’s growth.

How AI Can Revolutionize the Old Corrugated Container Industry:

Artificial Intelligence (AI) offers several ways to improve the OCC industry by enhancing sorting efficiency and increasing the quality of recycled materials. AI-powered systems can differentiate between various types of paper and contaminants, making the recycling process faster and more effective. Furthermore, AI can predict maintenance needs and potential equipment breakdowns, reducing downtime and improving overall productivity.

AI technologies can also optimize inventory management, transportation, and the collection and distribution of OCC. By monitoring and ensuring the quality of recycled materials, machine learning algorithms can minimize waste and maintain high standards. AI-driven automation boosts productivity, lowers labor costs, and accelerates the recycling process. Additionally, AI can assist with market analysis by identifying customer trends, helping businesses forecast demand and develop new products from recycled materials.

AI systems can also offer valuable insights into customer behavior and operational performance, enabling businesses to make smarter strategic decisions and strengthen customer relationships. By integrating AI, the OCC industry can advance in sustainability, efficiency, and profitability.

DS Smith’s Innovative Use of Old Corrugated Container Packaging:

In January 2024, DS Smith plc, a multinational packaging company based in the UK, introduced an innovative stackable display system for Pepsi. This new system, designed to introduce a new flavor while reducing supply chain costs, is made from old corrugated container material. DS Smith highlighted that more than 6,000 recyclable corrugated packaging solutions have been added to its product portfolio, with customers—including e-commerce and retail platforms—actively using them. This innovation underscores the growing role of OCC in sustainable and efficient packaging solutions.

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