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Non-Corrugated Boxes Market Size & Business Model Innovation

The global non-corrugated boxes market is expected to grow from USD 67.22 billion in 2024 to approximately USD 137.79 billion by 2034, with a CAGR of 7.5%. The increasing popularity of fancy gift boxes is driving this growth.

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Major Key Insights of the Non-Corrugated Boxes Market

  • Asia Pacific led the market with the largest share in 2023.
  • By product type, the telescopic box segment dominated the market with the largest share in 2023.
  • By thickness, the thickness between 1.5mm to 2.5mm segment dominated the non-corrugated boxes market in 2023.
  • By end use, the consumer electronics segment shows a significant growth rate during the forecast period.

Non Corrugated Boxes Market: Lightweight Packaging Option

A non-corrugated box is a type of packaging box that does not have the fluted or ribbed layer found in corrugated boxes. Non-corrugated boxes are typically made from a single layer of material, such as cardboard, paperboard, or plastic. They lack the internal layer of fluted paper that corrugated boxes have. Common materials used for manufacturing non-corrugated boxes is paperboard, plastic, and cardboard among others. Plastic is in non-corrugated boxes manufacturing for meeting more durable and moisture-resistant packaging needs. Non-corrugated boxes are usually less durable than corrugated boxes because they lack the additional layer that provides cushioning and strength. They are often lighter, which can be beneficial for reducing shipping costs.

Non-corrugated boxes are often used for consumer goods, such as food products, electronics, or cosmetics, where the packaging is more about presentation than protection. Non-corrugated boxes are suitable for storing items that do not require heavy-duty protection. Non-corrugated boxes are used in promotional or gift packaging where aesthetics are more important than the durability. The non-corrugated boxes are generally cheaper to produce than corrugated boxes due to simpler manufacturing processes. Non corrugated box are easier to print and customize for branding and marketing purposes. Overall, non-corrugated boxes are best suited for applications where high durability is not a critical factor and where the focus is on appearance and cost efficiency.

For retail packaging, non-corrugated boxes are frequently utilized where aesthetics are important. The product’s visual attractiveness and branding can be improved with ease by adding high-quality printing, embossing, and other design components. The cost of producing non-corrugated boxes, like those composed of paperboard or thin cardboard, is typically lower than that of corrugated boxes. Their cost-effectiveness may make them a more desirable option for companies trying to reduce their packaging costs. The global packaging market size is estimated to grow from USD 1.20 trillion in 2022 to reach an estimated USD 1.58 trillion by 2032, growing at a 3.16% CAGR between 2023 and 2032.

Retail packaging for a lot of consumer goods, including food, cosmetics, and electronics, uses non-corrugated boxes. These boxes offer an excellent mix of display and protection. Many non-corrugated boxes are made from recyclable materials, which aligns with sustainability goals. Consumers and companies increasingly prioritize environmentally friendly packaging solutions. Overall, combination of lower costs, aesthetic and appealing presentation, and practicality contributes to the higher sales of non-corrugated, particularly for retail and consumer goods.

5 Key Factors Driving Non-Corrugated Boxes Market Growth

  • Increasing regulatory support is estimated to drive the growth of the market over the forecast period.
  • Increasing focus on cost reduction and production efficiency can drive the specialty market growth further.
  • The key players operating in the market are focused on geographic expansion and launching their brand in other countries which is expected to drive the growth of the non-corrugated boxes market in the near future.
  • Increasing launch of the new policy by the government to support equipment monitoring and packaging solution is expected to drive the growth of the market over the forecast period.
  • Rising adoption of the inorganic growth strategies like merger to manufacture the innovative design boxes is estimated to drive the growth of the non-corrugated boxes market during the forecast period.

How Can AI Improve the Packaging Industry?

AI algorithms can help optimize non-corrugated box designs for strength, durability, and material efficiency, reducing waste and improving performance. Machine learning can predict equipment failures and maintenance needs, minimizing downtime and extending the lifespan of manufacturing machinery. AI can improve inventory management and forecasting, ensuring optimal stock levels and reducing lead times.

Computer vision systems powered by AI can inspect non-corrugated boxes for defects and inconsistencies more accurately than human inspectors. AI-driven analytics can provide insights into customer preferences and trends, allowing companies to tailor their products and services more effectively. AI can drive automation in manufacturing processes, including cutting, folding, and assembling boxes, increasing production speed and reducing labor costs.

Companies that packages goods ought to investigate how artificial intelligence (Al) functions in intelligent packaging systems. Al is a multi-benefit game changer. Examine smart packaging and Al in more detail to see why they are so advantageous for any business that packages goods.

Non-Corrugated Boxes Market Demand

Aesthetics & Premium Packaging to Promote Growth

Modern consumers value the overall experience of purchasing and unboxing products. Premium packaging enhances this experience, making it more memorable and satisfying, which can lead to increased brand loyalty.  In a competitive market, businesses use aesthetic and premium packaging to stand out from competitors. High-quality packaging can help a product attract attention on shelves and online, thereby boosting sales and brand recognition. The rise of social media platforms encourages consumers to share their experiences, including unboxing videos and photos. Attractive packaging can enhance social media presence and create organic marketing opportunities. Premium packaging often conveys a higher perceived value of the product inside. Consumers are willing to pay more for products that come in high-quality, well-designed packaging, as it suggests better quality and exclusivity.

Non-corrugated boxes, such as those made from rigid or paperboard materials, are often used for premium and luxury packaging due to their superior appearance and durability. As consumer preference shifts towards aesthetically pleasing packaging, the demand for non-corrugated boxes increases. The key players operating in the beauty and cosmetics field are adopting inorganic growth strategies like partnership to launch brand in exclusive packaging which is estimated to fuel the growth of the non-corrugated boxes market over the forecast period. Increasing launch of new cosmetic and beauty brands are rising the demand of the non-corrugated boxes market, which is estimated to drive the growth of the non-corrugated boxes market over the forecast period.

For instance,

  • In May 2024, Sally Hansen, beauty brand, signed partnership with LoveShackFancy, beauty and wellness company and Huhtamäki Oyj, packaging company to launch its nail polish range in exclusive packaging which will attract the teenage girls. The nail polish box packaging included a floral sticker graphic which is representative of LoveShackFancy’s style.

Non-Corrugated Boxes Market Restraint

Competition from Alternatives and High Manufacturing Cost

The non-corrugated boxes often face competition from the other alternative packaging options and which are lower in cost as compared to it which is major restraining factor for the non-corrugated boxes market. Non-corrugated boxes, such as those made from rigid paperboard or specialty materials, are often more expensive to produce compared to corrugated alternatives. This higher cost can be a barrier, especially for budget-conscious businesses. Non-corrugated boxes generally offer less protection against impacts and rough handling compared to corrugated boxes, which may limit their use for shipping or handling products that require robust protection. Although many non-corrugated boxes are recyclable, some types may not be as easily recyclable as corrugated boxes.

This can be a concern for companies and consumers focused on sustainability. The production processes for non-corrugated boxes can be more complex and time-consuming, which might limit scalability and increase lead times. In some regions, the market for non-corrugated boxes may be saturated, making it challenging for new entrants to gain a foothold or for existing companies to expand. If consumer preferences shift back toward more practical and cost-effective packaging solutions, the demand for non-corrugated boxes may decrease. The availability and adoption of alternative packaging materials, such as flexible packaging or biodegradable options, can also limit the growth of non-corrugated boxes.

Non-Corrugated Boxes Market Opportunity

Rising Trend of Custom Packaging Solutions and Gift Packaging Sector

Businesses are increasingly seeking customized packaging that reflects their brand identity. Non-corrugated boxes offer excellent opportunities for unique and branded packaging designs. The demand for unique and high-quality gift packaging provides an opportunity for non-corrugated boxes, which are often used for special occasions and premium gifts. The expanding e-commerce industry creates a demand for high-quality packaging that enhances the customer experience. Non-corrugated boxes, often used for premium and luxury items, are well-suited for this purpose. As unboxing becomes a significant part of the consumer experience, brands are investing in packaging that provides a premium and memorable unboxing experience, leveraging non-corrugated boxes. The key players operating in the market are booming their business by offering customized gift packaging using non-corrugated boxes, which estimated to create lucrative opportunity for the growth of the non-corrugated boxes market over the forecast period.

For instance,

  • In July 2024, Rakhibazaar, online Rakhi store, has revaled the launch of an exclusive and premium collection of Rakhi gift hampers to make Rakhshabandhan festival special. They launched the various options for customization with diverse preferences of customers, from traditional Rakhi gift hamper to kids Rakhi gift hamper.

Government Initiatives to Reduce Packaging Cost

  • In July 30, 2024, Goods and Services Tax Council, revealed the reduction of the GST (Goods and Service Tax) on carton boxes from 18% to 12%. The print-packaging industry reported significant boost for the print-packaging sector from the decision, which covers carton boxes and containers composed of corrugated and non-corrugated paper or paperboard.

Non-Corrugated Boxes Market Key Companies

  • Caraustar Industries Inc.
  • DS Smith Plc
  • Georgia-Pacific Corporation
  • International Paper
  • Klabin SA
  • Clearwater Paper Corporation
  • Graphic Packaging Holding Company
  • WestRock
  • Smurfit Kappa Group
  • Emenac Packaging USA
  • Deluxe Packaging, Inc
  • Mondi group
  • Stora Enso
  • BioPak UK
  • Creative Corrupack

Non-Corrugated Boxes Market Segments

Product Type

  • Hinged lid Box
  • Telescopic Box
  • Shoulder Neck Box
  • Collapsible Box
  • Others (Rigid Sleeve Box, etc.)

By Thickness

  • Thickness up to 1.5 mm
  • Thickness between 1.5mm to 2.5mm
  • Thickness above 2.5mm

By End Use

  • Food & Beverages
  • Fashion Accessories & Apparel
  • Cosmetic & Personal Health Care
  • Consumer Electronics

By Region

  • North America
    • U.S.
    • Canada
  • Europe
    • Germany
    • UK
    • France
    • Italy
    • Spain
    • Sweden
    • Denmark
    • Norway
  • Asia Pacific
    • China
    • Japan
    • India
    • South Korea
    • Thailand
  • Latin America
    • Brazil
    • Mexico
    • Argentina
  • Middle East and Africa (MEA)
    • South Africa
    • UAE
    • Saudi Arabia
    • Kuwait

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