Airless Packaging Market Size to Increase USD 15.91 Billion by 2033

The global airless packaging market size is estimated to reach USD 15.91 billion by 2033, up from USD 8.38 billion in 2023, at a compound annual growth rate (CAGR) of 6.79% from 2024 to 2033.

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Airless packaging is a breakthrough product delivery technology that keeps an enclosed and air-free environment independent of the product level. It has a built-in piston made-up of the plastic that rises with the each usage, efficiently moving the product from the bottle’s base towards the dispenser. This creative design removes the typical air gap that a conventional pump leaves behind. The airless packaging has swiftly achieved prominence in the cosmetics industry and is projected to experience a considerable growth during the forecast period.

The rising demand for extended product shelf life and enhanced quality preservation coupled with the increasing consumer awareness about the benefits of airless packaging is anticipated to augment the growth of the hot-fill food packaging market within the estimated timeframe. The rising focus on sustainability and eco-friendly materials along with the growing premium and luxury segments in the cosmetics and personal care industry is also expected to support the market growth. Furthermore, the growing strategic collaborations and partnerships within the industry as well as new product launches is also likely to contribute to the growth of the market in the years to come. The global packaging market size is estimated to grow from USD 1.20 trillion in 2022 to reach an estimated USD 1.58 trillion by 2032, growing at a 3.16% CAGR between 2023 and 2032.

Airless Packaging Market Key Trends and Findings

• There is an increasing trend in airless packaging to use both the recyclable and biodegradable materials. In an effort to reduce their influence on the environment, companies are looking into alternatives to standard plastics. To maximize its environmental advantages, several designs concentrate on making airless packaging reusable.
• The usage of the airless packaging is growing in the luxury sector owing to its stylish and sleek design. To set themselves apart from the other competitors and strengthen their brand identity, brands are also investing in the customized airless packaging options.
• The skincare sector continues to come up with new ideas to enhance the product longevity. To improve stability, some firms are introducing vacuum-sealed dispensers and airless packaging with UV-protective coatings. These developments are useful ways to keep goods like glycolic acid from losing their efficacy rather than only being clever marketing strategies.
• Brands are currently searching for packaging materials that are lighter and also help in minimizing the waste across their supply chains while providing superior safety and designs for their products, in response to the growing regulations and standards surrounding the packaging and packaging waste.
• Asia-Pacific is expected to grow at a CAGR of 8.76% during the forecast period owing to the increasing industrialization, rising consumer goods production as well as the growing middle-class population.
• Europe held largest market share of 35.73% in 2023. This is due to the high demand coming from the cosmetics, personal care, and pharmaceutical sectors and the presence of stringent regulatory standards for product safety and quality.

Airless Packaging Market Drivers

Growing Demand for Product Preservation

The growing demand for product preservation is expected to support the growth of the market during the forecast period. The food and beverage packaging is seeing an increase in the utilization of the airless packaging as a way of maintaining the food’s flavor and quality. The primary benefit of utilizing an airless bottle is its ability to preserve the product’s freshness as well as the purity for an extended duration. Additionally, it lets the customers use every last bit of the item, which further cuts down the waste.

Furthermore, these containers are highly valued in the cosmetics sector for providing excellent shelf stability and comprehensive formula preservation. By utilizing these packages, the amount of chemical preservation that is utilized in the cosmetics can be decreased, which is beneficial as chemical preservation has damaging impacts on skin. As a result, a lot of companies favor using airless packaging. Numerous hair care items, lotions, creams, gels, and various other products that need to be shielded from environmental dangers are packaged in these containers. Although airless bottles are a tried-and-true standard in the cosmetics industry, certain packaging manufacturers have also incorporated the airless idea into various other packaging designs.

For instance,

• The NF Beauty Group increased the variety of products in its stock library by adding numerous new kinds of airless packaging choices. The All-Out Airless Pump and All-Out Airless Jar are two examples of novel airless packaging that offers a refillable keepsake glass bottle with an inside PP airless pumping mechanism. Additionally, the firm created metal-free airless packing, which offers a mono-material airless pump that makes it simple for customers to recycle old airless pumps by substituting the typical metal springs. These novel arrangements are referred to by the names Celeste Jar and Celeste Pump.

Olive Packaging provides a variety of shaped Bag-in-Bottle (BIB) airless configurations. An exterior layer of PCR PET is heavy, thick, and moldable into an infinite variety of shapes. Depending on their formulation and application requirements, brands can select between an inner liner composed of an FDA-certified elastomer which contracts when used in conjunction with an airless dispenser and a two layer EVOH (or PET) choice.

With this growing demand for product preservation as well as the introduction of other packaging formats, the market for airless packaging is expected to increase as a popular packaging option in the beauty industry.

Airless Packaging Market Restraints

Volatility in Raw Material Prices

The main components of the airless packaging, including plastics, metals and glass are susceptible to the price fluctuations and unstable market conditions. For example, fluctuations in the price of plastics derived from the petroleum can cause abrupt shifts in the cost of producing packaging. Due to the uncertainties caused by geopolitical strife, oil prices are still unstable. Given that one-third of the global seaborne oil traffic originates from the Middle East, the most recent conflict there has increased geopolitical risks for the markets for commodities. Even though it would be a retreating situation, a conflict’s escalation might cause significant disruptions to the oil supply, depending on its span and scope.

Furthermore, the oil sector also faces a number of possible upside threats such as the likelihood for Saudi Arabia and Russia to keep up or raise their production cuts. Even with the recent spike in the oil production, there’s a chance that the U.S. shale oil sector won’t be able to reach the anticipated production levels, particularly by 2025. These variations may lead to the increased manufacturing costs, which could then be passed down to the customers and have an impact on the competitiveness and affordability of the airless packaging options. Additionally, as raw material costs are unpredictable, producers may have difficulties with the financial planning and budgeting. Long-term expenditures in the research and development may be hampered due to this uncertainty since companies may be reluctant to commit resources in the absence of the reliable cost estimate.

Airless Packaging Market Recent Developments

• March, 2024: In an effort to provide a more environmentally responsible dispensing solution, APC Packaging revealed the launch of its EAPP EcoReady All Plastic Airless Pump, which is constructed of plastic and has airless technology. The business offers packaging options to the cosmetics and personal care sector with the goal of promoting a more “environmentally conscious” solution by removing the conventional metal spring and using sturdy plastic materials instead.
• October, 2023: Aptar Beauty and Pinard Beauty Pack unveiled their intention to introduce Future Airless PET, the industry’s first completely recyclable airless packaging solution. The large-sized Omni channel airless packaging is suitable for sun care products, hair, body and personal cleansing goods. It makes use of Pinard’s exclusive Airless polyethylene terephthalate (PET) bottle-in-bottle technology in addition to Aptar’s Future polyethylene (PE) pump.
• June, 2023: Lumson introduced XPaper, a paper-based airless packaging system including a multi-layered pouch designed to prevent contamination of formulations. The structure makes it easier to recycle and recover materials after a product is finished by allowing the plastic and paper components of the packaging to be separated. The paper bottle uses 47% less plastic, weighs roughly 50% less than an identical PET bottle and emits 34% less CO2. The consumption of resources, minerals, and metals has also decreased by 92%.

Airless Packaging Market Players

Some of the key players in airless packaging market are Albea Group, Silgan Dispensing Systems, Berry Global, APTAR Group, HCP Packaging, APC Packaging, Quadpack Industries, Cosmogen, Lumson, STP, M&H Plastics, and Mold-Tek Packaging, among others.

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